If you haven't registered yet, what are you waiting for? Replacement pumps are also available for the Polaris Sportsman. In fact, the fuel pump is one of the main problems we see at our service and performance shop. Polaris does carry a replacement pump assembly, but you will be purchasing the entire fuel pump system. Fumes travel fast and the flames travel faster, so be careful and smart. O ne year no hassle warranty.
The high price is because it is only available with the complete fuel tank assembly. Step Six You should have the fuel pump in your hands and the pump filter should still be attached. This fuel pump needed to be replaced. This means that if your pressure is not 38-42 psi you have a fuel pump issue. Use caution when prying up on snap retainers. Due to their seasonal use and small fuel tank volume, premature fuel pump failure is especially common in powersports platforms.
You may need a large pair of adjustable pliers to get it moving if it is too tough by hand. We performed a fuel pressure test and determined the fuel pump was way below spec pressures listed in the service manual. When checking your fuel pressure be sure to rev your engine and put it under a load if you can safely. . Store ratings and product reviews are submitted by online shoppers; they do not reflect our opinions and we have no responsibility for their content. The worst case scenario and we have seen this many times is that the intense heat will actually melt a hole in your piston.
Somebody brought a Polaris Ranger 700 to our garage that had trouble climbing up steep grades and did not seem to have the power once available to its rear wheels. Our pump installs just like your stock one. Quick Tip: Be sure to clean any dirt or dust from the top of the tank prior to removing any hoses. No wiring or modifications are needed. Simply repeat the process in reverse as you had taken the pump apart. Polaris calls for 39psi +-3psi.
This process is one that should be taken seriously and carefully, as you are dealing with many items covered in gasoline. If you have something you think would be beneficial to add, please pm myself or another mod, or reply below and we can update the list! The fuel pump is the number one issue we see with with the Polaris Ranger. This definitely makes your Polaris much less fun to drive, but even more importantly, a fuel pump problem can cause your engine devastating damage by not supplying enough fuel. The clip may not come all the way out of the fitting. Step Two Removing the pump from the tank is a simple process that requires only patience.
Your Polaris ranger wouldn't start and you call the dealership asking how much would a fuel pump cost and the dealership quote you 500-600 dollars for a new fuel pump assembly. The wires and piping can be brittle, so be aware when handling the assembly. We encourage you to notify us of any discrepancies by. Using a small flat head screwdriver you can pry up on the snaps and release this cover. Polaris requires you to purchase a new fuel tank to replace the fuel pump. And seasonal downtime in snow and motorcycle platforms can oftentimes lead to fuel tank varnishing, resulting in a seized fuel pump motor.
Personal watercraft and outboard applications have the additional challenge of operating in corrosive marine environments. This small retainer has to be reused, so be careful when pulling it from the old pump. Step Seven You are now ready to reinstall the new pump. Be sure you are not around any ignition sources such as gas water heaters, shop heaters, those pesky cigarette smokers or stoves. Just because it makes pressure at idle doesn't mean it will make pressure when reved or under a load.
Sourcing a fuel pump is relatively easy. Product specifications are obtained from merchants or third parties. There are alternatives offered by companies like Amsoil, Royal Purple and others. . This creates heat which can cause detonation in the combustion chamber. Install time is 20-30 minutes. You bought your Polaris to have some great times.
What is listed below is what people have bought and had success using on those specific models only. When you take your pump out you can have a local auto parts guy source just the pump itself, which will save you some cash. Power Commander for 05-09 700s. Generally they can be installed in about 30 minutes with simple hand tools. Giving a smooth and upward motion a little at a time while working around the edges of the retainer, it will slip off of the mounting post. This is very common on these vehicles. Typically when the fuel pump fails it creates a problem with 25+ mph acceleration.