You must read the service manual and be familiar with the service procedures before starting the work. I do love the downhill braking on the rhino which is not on the polaris but all you have to do is tap the gas pedal and it will brake on you. It is used for Ice-fishing, hunting, trail riding and small chores around the house. Always use seat belts and cab nets or doors as equipped. The gearbox was twisted slightly to exit the right side of the Ranger The gearbox was drained then sealed off with a peice of hose and pressure washed to remove all the dirt and grease from the outside, this must be done just before dissasembly in case water gets in. The torque converter housing back plate was removed from the engine and gearbox. While driving off road if it starts to bog in mud just push it to the floor and it will jump out of the mud.
All bearings, shift forks and gears are replaced where needed. I especially like the turf mode on the yard it simply does not tear up the grass. That's why I got a Polaris and that's why I maintain it with Polaris Engineered Parts. Cylinder heads are completely torn down and rebuilt. My dealer just pulled another one apart last month, and finally agreed with me that polaris has a quality issue with the bearings they're using in their transmissions.
All riders should always wear helmets, eye protection, and protective clothing. I have had Yamahas and Honda quads before and was much harder on them with no issues. The failure to follow correct procedures and use correct tools could result in serious injury or death. There are three parts to this video, so be sure not to miss the next ones that will usually follow after the first. All riders should take a safety training course. Passengers, if permitted, must be at least 12 years old. Its extremely hard to disengage it took me nearly an hour to get off the steep hill.
Call 800-342-3764 for additional information. Thanks for your interest, Powersportsnation. Because I know a machine is only as strong as its weakest component. Their bearings just aren't cutting the mustard. Send us your worn or broken Polaris Ranger 500 Engine for a complete professional rebuild. Speed wise it will smoke a rhino.
Cases are hot tanked or pressure washed. This will be rectified by cleaning and resealing the shift cover. I have 400 miles now after purchasing it when it was first released. I'll have to see how they work out in the long run. First and last Polaris I will ever own. Then the clip holding the cable to the shift lever was removed and the cable moved to the side.
Just follow our directions and package your engine in a box then ship it to us, we will then send back a remanufactured short block and return it to you. I'm on my 35th mile and I'm very happy about my decision. We also fix known flaws in each one of these motors using better than original manufactured parts. I left there still Rhino bound until I talked to a few polaris owners and they swore by them. We make it that simple! I need every piece to fit together perfectly the way it was engineered to. I dont know how accurate the speedo is but I had mine was over 53 on the highway with nearly 500 pounds between 2 passengers.
Steering is light and an added bonus is how quiet it is in the woods when hunting. Does have a few plastic parts I'm weary of but I think they will be fine. This price does not include parts. If you haven't registered yet, what are you waiting for? This is also known as the Torque converter housing. The driven pawl on the high gear was stipped to a ramp shape causing it to kick out of gear and grind, the thrust face of the pawl should be tapered slightly toward the gear for positive engagement. The bolt between the gearbox and engine was removed too at this time.
This includes Tear down inspection with failure analysis and measuring of all critical components and assembly. All our Ranger transmissions will come with a 180 day warranty. The bearings themselves I buy from my local auto parts store, which just happens to be a Car Quest. Procedures indicated to be performed by dealers only could void your warranty if performed incorrectly. I may do my own someday when I tear down my next trans.
Certain procedures require the use of special tools that are not available to the general public and your dealer will have to perform these procedures for you as necessary. Free shipping to you on the rebuilt and free shipping back on the core. . Interact directly with top Vendors in the Industry, find exclusive discounts and specials and participate in weekly giveaways! All seals and chains are replaced. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized Polaris dealer for service.
I am deeply disappointed in the quality and dependability of this machine. The size makes it fit easily in the garage. Polaris uses Peer brand bearings in their transmissions, and they are Chinese made. We also offer a start up kit that will give you everything you need to get up and running! The hose clamps on the belt housing air outlet the top of the belt housing cover were loosened in preperation of removal of the cover. On Kawasaki T eryx and Yamaha Rhino motors we also inspect and replace broken or worn transmission parts as part of our remanufacturing process. So far my only negative feedback is the parking brake works absolutely great but dont use it on a steep hill.